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The Plockmatic 4000 system is a cost effective modular direct mail inserting system for most mail applications. Able to fill envelopes with up to 12mm of documents, the 4000 system can handle most envelope types - long edge or short edge flaps from C4 down to DL size, and is designed to handle up to 250,000 inserts per month.


Components of the Plockmatic 4000 System:

MF 4000 Mail Feeder

The MF 4000 is the basic unit in the feeder module. With the option to integrate up to 3 different modules you can build the system to match your mailing needs. Choose any combination of the TF 4000 TowerFeeder, the BF 4000 BookletFeeder and the AC 4000 Accumulator. If this is not enough, add another MF 4000 module.

TF 4000 Tower Feeder

A 6-bin feeder/collator for feeding  single sheet documents from 60 - 200 gsm. Various feeding options – collator, feeder or cascade mode. High capacity feed trays with 28 mm filling capacity. Double sheet and miss sheet detection. Automatic tray lift for easy handling and facilitating load-on-the-run in feeder mode.

BF 4000 Booklet Feeder

The booklet feeder module can feed from single sheets up to 8mm thick booklets. Filling capacity is an impressive 150mm. Bottom feed ensures continuous loading. Extremely easy to set up the document separation – place the document under the separators, release the separators and lock them. You are then ready to go.

DMI 4000 Inserter

The system’s heart – the inserter, has the flexibility to handle most envelope sizes available. Whether they are long flap or short flap, large sized to accommodate unfolded sheets, or smaller DL type envelopes, the DMI 4000 can do it. It has an inserting speed of up to 3600 per hour and is built to handle volumes of up to 250,000 inserts per month. The generic user interface facilitates the operation, and this is where you do most of your set-up work for all modules in the system.

AC 4000 Accumulator

The Accumulator module is placed inside the MF 4000 frame and is needed whenever an upstream device is connected. It could, for example, be a printer or another MF 4000, with a TF 4000 module if 6 bins are not enough. In that case the set of documents are gathered in the accumulator and fed in programmed sequence onto the document deck of the inserter.

BST 4000 Belt Stacker

A high capacity stacker capable of stacking all the various inserting jobs the system can process. Stacks up to 2500 envelopes. Can be positioned inline, left or right angled. Adjustable sensor for setting the envelope separation for easy unloading.